Modular production: realize potentials with zenon
MTP Editor
Edit or create MTP files
The MTP Editor makes it easy to create and edit MTP files for new and legacy systems. Every single step is checked in real time to ensure the process complies with the VDI/VDE/NAMUR 2658 standard.
Validation of MTP files
Based on VDI/VDE/NAMUR 2658
The COPA-DATA Validation Service for MTP files verifies that new MTP files are compatible – even during configuration. Once imported into the zenon MTP Suite, all files are managed in a central database. This provides operators with an overview at any time of all the MTP files in use.
Manage PEA Instances
Configure your Equipment
Each MTP file is a template for a specific piece of equipment. If you have several of the same type, multiple instances can be created from the template using the service for managing PEA (process equipment assembly) instances.
Process Orchestration (POL)
Connect package units
In the Process Orchestration (POL) step, users link up the newly generated PEA instances and logically connect the equipment via drag & drop in a graphics editor. All process images, variables, basic functions for ISA 88 batch control, the OPC UA configuration, reports, alarms and audit trails are generated automatically at the push of a button.
PEA Software Suite
Visualize and control your skids
With the PEA (process equipment assembly) Software Suite, COPA-DATA provides operators with a local control system directly on the machine. A state-of-the-art, user-friendly HMI – including features such as ISA-88 batch control, user management and audit trails – enables operators to manage processes securely and ergonomically. The application also ensures data integrity in accordance with FDA 21 CFR Part 11 and Annex 11 of the EU GMP guidelines.
MTP Gateway
Integrate existing equipment
If legacy equipment needs to be made MTP-compatible when setting up modular production, the MTP Gateway can help. It connects the legacy systems and sends the relevant information to orchestration via OPC UA and in accordance with MTP standards. This ensures users remain manufacturer-independent and can choose the machines and software solutions that best meet their needs.
MTP (Module Type Package) as enabler for Open and Modular Process Automation
How does the modular process automation of the future look like? See Plug & Produce at its best with zenon as POL and DCS+
Sebastian Böse (BECKHOFF), Bernhard Korten (COPA-DATA), Giuseppe Menin (COPA-DATA), Alessandro Mariani (COPA-DATA), Herbert Oberauer (COPA-DATA), Olivier Friker (Cytiva), Mikael Björling (Cytiva)
Originally, this session was presented at the zenonIZE23 event in Salzburg in June 2023.
Seamless Digitalization from lab to production made easy with modularity
Processes for future won’t allow proceeding with the established, often piecemeal way of introducing new products to standard production. All bit(e)s and pieces discovered in scientific development labs must continue staying available and accessible over the entire product life cycle, continually enriched by data
Dr. Andreas Bamberg (MERCK Germany)
Originally, this session was presented at the zenonIZE23 event in Salzburg in June 2023.
MTP Webinar Recording
Take a look at our recent MTP Webinar and gain detailed insights into new trends in process automation, an explanation what Module Type Package (MTP) is, how zenon supports MTP, a live demo of our MTP studio and a behind the scences look on how this works at Merck.
